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San Carlos Bagasse Cogeneration

As sweet as sugar – using sugar cane for clean energy

Category: Renewable energy • Country: Ecuador
 

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Now playing: San Carlos Bagasse Cogeneration

Sugar has the power to make electricity
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Overview

What is it all about?

The San Carlos sugar mill, in Ecuador, has cut itself loose from fossil fuels. Instead, it is relying on a renewable energy source – the leftovers from its own business. The remnants from processing sugar cane is called bagasse. By burning bagasse and using that for energy, the mill has enough to power the factory and more.

How does it work?

The San Carlos plant uses the steam-Rankine cycle, the primary technology for creating electricity from biomass. The sugar cane remnants are burned in a boiler to generate heat that warms water, creating steam. The steam pressure turns a turbine, generating electricity. The steam condenses and recovered.

Besides using the steam to make electricity, the excess heat from the process is also captured and used to heat buildings. This is known as a combined heat and power, or cogeneration, system, and is very efficient.

Social benefits

Not only does the factory avoid using nonrenewable resources like fossil fuels, this project -– by showing the feasibility of using bagasse to generate electricity – creates a model that can be adopted by others in the industry.

Environmental benefits

The sugar cane remnants, or bagasse, used to be thrown out as a pointless waste product. Now, using renewable sources like bagasse allows the mill to avoid using fossil fuels and further burdening the environment.

Key project data

  • Methodology:
    AM0015
  • Verification standard:
  • Credits produced:
  • Planned annual reduction:
    44286 tCO2e

How reductions happen

This sugar factory is powered entirely by the burning of waste organic material, a renewable energy source. It is even producing excess electricity which can be sold back to the grid and used in place of electricity produced in fossil-fuelled thermal power plants, meaning a double saving for the environment.

Participants

  • Owner: Sociedad Agricola e Industrial San Carlos S.A.
  • Developer: Sociedad Agricola e Industrial San Carlos S.A.
  • PDD consultant: Econergy Brasil
  • Verifier: SGS United Kingdom
  • Equipment supplier: Caldema, TGM, WEG
  • Constructor: Santos CMI

CO2 reductions and energy output

Emission data

(CO2, tCO2e)
Click here to show more details

Power production

(Electricity, MWh)
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Milestones

  • 31 October 2003 Project initiation:
  • 30 November 2003 Project approval:
  • 31 January 2004 Construction started:
  • 30 June 2005 Project commissioned:
  • 30 June 2005 Construction completed:
  • 04 July 2005 Project started producing emissions:
  • 14 December 2005 PDD was submitted to validator:
  • 22 December 2005 Validation was complete:
  • 05 March 2006 Project was registered:

Location data

Location

Address: Elizalde 114 y Pichincha, Marcelino Mariduena, Guayas Province, Ecuador

About the region

Wildlife

The country is one of the world’s most ecologically diverse. Around 15% of the world’s bird species are native to Equador.
The country is also famous for the Galapagos Islands, home to the Galapagos turtles and inspiration for Charles Darwin.

Interesting facts

Equador takes its name from the equator, which runs through the country.
The historic center of the capital, Quito, was one of the first UN World Heritage Sites.

Elizalde 114 y Pichincha

Comments

need the complete contact details of this sugar mill please contact me at aryanz1961@hotmail.com
alan rayen (January 25, 2011 at 07:57 PM) report offensive comment
Almost every sugar and ethanol factory in Brazil is doing it...so many that it lost its additional aspect - they can't have it as an CDM project anymore.
Grazielli Angelucci Paineli (April 8, 2010 at 02:48 PM) report offensive comment
Such a simple but effective idea!
Emma Murphy (June 30, 2009 at 10:22 AM) report offensive comment
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Downloadable documents

  • PDD Adobe PDF (3.6 MB) Description
  • Monitoring Report Adobe PDF (137 KB) Description